Based on our experience regarding 3D evaluations of gears, we
also developed special solutions for toothed racks, worms and
rotors.

In contrast to a standardized gear, the curve of a rotor’s screw surface to be
generated is shown via a general mathematical model. To do so, a corresponding
3D substitute model is used to maintain the advantages of the gear evaluation
also in this case.
Within GearPro we provide you with an evaluation model for general types of
screw surfaces which is based on the proven surface model. In this case, the
geometry of individual teeth is no longer shown via a parametric model but via
user-defined point sets. Flanks, tip and root areas as well as complete profile
sections can be evaluated over several teeth.
The deviations are calculated in axial, transverse and/or normal section
according to your requirement. Additional parameters, e.g. for ball dimensions,
lead, tooth thickness and tooth space, can also be output. Best-fit calculations
enable the calculation of systematic deviations of the rotor from the nominal
model as lead, radius or origin errors. It is not necessary to mechanically
align the rotor. However, the axis of rotation must be set as Z axis of the
coordinate system. Spatial stylus tip correction is performed.
The results of the evaluation are stored for each measuring point together with
surface parameters, the surface normal and the deviation in normal direction.
This makes it possible to calculate any representation, such as axial, normal
and transverse section. New innovative representation types are also possible.
It is also possible to evaluate paired rotors, e.g. in screw compressors. The
pairing is simulated to enable the calculation of continuous speed, play and gap
dimensions over the entire profile and with different tooth assignments at any
given center distance.

The red line represents the “contact path” to the second rotor in a screw
compressor.
We are glad to answer your questions regarding any special evaluation
requirements.
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